Equipment breakdowns happen. Best case scenario: you have replacement parts on hand and will be up and running without much delay. Worst case: needed parts aren’t in stock, or expert resources aren’t available to fix the problem. In either case, it’s best to minimize the occurrence of these situations. Making it “as simple as possible,” that is our approach to managing maintenance predictively with TrakSYS as an integral part of digitizing manufacturing operations.
TrakSYS efficiently manages your equipment maintenance schedules, availability of spare parts, and assignment of labor resources enabling your factory to resolve breakdowns quickly. But more importantly, TrakSYS uses data from your equipment and analytics to better predict and prevent issues before they become costly equipment breakdowns.
TrakSYS manages preventive maintenance schedules via condition monitoring based on equipment run time, performance, and quality of production. TrakSYS automatically notifies the designated personnel when a machine requires attention – based on predicted behavior or scheduled maintenance.
Production operators can also initiate maintenance requests, manually, based on their observations. When submitting maintenance requests, operators are provided downtime trends, frequencies, and machine conditions (like vibration and temperature) to better prioritize corrective actions. The KPI-based approach provides insight into clearly understanding the problem areas to devise effective strategies for digitized maintenance management.
At its core, TrakSYS functions as a unified data hub, making scheduling activities seamless. Maintenance Planners can cross-reference maintenance requests, production schedules that show equipment availability, current parts inventory, and labor schedules. This significantly minimizes time-to-respond to maintenance requests.
Teams will have a common source for equipment history, corrective actions, observations, manuals, drawings, and SOPs. All that information is available any time, from any device – including tablets and smart phones. Easy access to pertinent information means shorter response and resolution cycles, and quicker return to where your production needs to be- up and running.
The intuitive TrakSYS maintenance dashboards allow you to monitor maintenance-related KPIs, work order statuses, equipment performance, operator logs, response and wrench times, as well as what percentage of time being spent on reactive vs. preventive and predictive work. TrakSYS will help you establish a highly effective strategy to measureable improve your overall equipment performance and profitability.
TrakSYS. Empowering your digital transformation.