Calvin College Senior Design Team 6 will compete in the 2012 SAE Supermileage competition in which teams strive to design a single-occupant vehicle with extreme fuel mileage. In this video, the team prepares to lay up composites onto a foam mold. The styrofoam mold must first be cut lengthwise using a homemade hot-wire setup. This will create a top shell (canopy) and a lower shell that will contain wheel fairings.

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